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Three station multi functions bus bar making machine
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Three station multi functions bus bar making machine

This series of bus processing machines have three units of punching, shearing and folding. The working stroke of each processing unit can be easily adjusted to shorten the processing time and improve production efficiency. The bending unit is controlled by a counter with high accuracy. The main function of this machine is to process different specifications of copper and aluminum busbars. Only the corresponding processing unit can be used to easily and quickly cut and punch copper and aluminum bars (round holes, oblong holes) and fold flat bending. , Vertical bending, embossing and other processing. It can also complete flattening / twisting  and cable connector pressing by changing the mold, and special processing such as cutting, flattening, punching, bending of copper rods.

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Description

Description

Three station multi functions bus bar making machine Specifications

MODELUNITAKS-3S-300AKS-3S-500
PUNCHING MAX. THICKNESSMM1216
PUNCHING HOLE DIAMETERMMΦ4-Φ25Φ4.3-Φ35
PUNCHING MAX. WIDTHMM150250
FORCE POWERKN300500
SHEARING MAX. THICKNESSMM1216
SHEARING MAX. WIDTHMM150250
HONRIZENTAL BENDING FORCEKN300500
HONRIZENTAL BENDING THICKNESSMM1216
HONRIZENTAL BENDING WIDTHMM150250
VERTICAL BENDING MAX. WIDTHMM100(THICK 10MM)120(THICK 10MM)
VERTICAL BENDING MIN. ANGLEDEGREE9090
BENDING PRECISIONDEGREE±0.5-1±0.5-1
MAIN MOTORKW3*4KW3*5.5KW
DIMENSIONSCM150*130*120180*150*130
WEIGHTTON1.31.8

Three station multi functions bus bar making machine Applications and Features

Application:Be used to produce Busbars in a variety of shapes, such as flat strips, solid bars, or rods, and are typically composed of copper, brass, or aluminium as solid or hollow tubes.Copper/aluminum busbar In electric power distribution, a busbar (also bus bar) is a metallic strip or bar, typically housed inside switchgear, panel boards, and busway enclosures for local high current power distribution. They are also used to connect high voltage equipment at electrical switchyards, and low voltage equipment in battery banks. They are generally uninsulated, and have sufficient stiffness to be supported in air by insulated pillars. These features allow sufficient cooling of the conductors, and the ability to tap in at various points without creating a new joint.

Features:

1.Turret design punch unit With functions of shape forming,hole punching,shearing,chamfering,slotting and knurling.etc.Turret double table bus processing machine design available.

2.The cutting unit adopts general file-type cutting, the cut is flat, no sags, no burrs, beautiful appearance, and no waste is cut.

3.The punching unit adopts a toothed six-mode integrated turntable, which ensures the absolute alignment of the upper and lower dies, improves the concentricity of the mold and extends the service life of the mold. The turntable adopts a toothed structure with good sight and high strength. Workers do not need to change molds frequently, labor intensity is greatly reduced, it is more convenient and quick to use, and production efficiency is significantly higher than traditional punching units.

4.The bending unit adopts an independent workbench, and the three processing units work simultaneously without affecting each other. The flat and vertical bending can be completed by changing the mold. Bending angle is numerically controlled and imported by PLC control. The thickness and angle of the copper bar can be input directly on the NC touch screen, and the height and side length can also be directly processed into the required workpiece (such as Z-bend). The bending accuracy is ± 1 °. The user can input the processing data in advance, and the system calls out the data for processing according to the input information: the processed workpiece field data can be stored in the system at any time and recalled for reuse.

5.Touch screen: human-machine interface, simple operation, real-time reflection of program running status, with display device operation alarm information function, can easily set mold parameters and operate equipment operation.

6.The machine is equipped with four casters, which can be easily moved to the required place. There are two operation modes: manual button and foot switch. The operation is simple and the worker can use it easily. According to user requirements, different molds or fixtures can be configured to complete the user’s special shape processing.

Three station multi functions bus bar making machine Structure and Components

Three station multi functions bus bar making machine Structure and Components

Three station multi functions bus bar making machine Structure and Components-2

SHEARING STATION                                        HOLE PUNCHING STATION                   SHAPE BENDING STATION

Three station multi functions bus bar making machine Structure and Components-3

Three station multi functions bus bar making machine Structure and Components-4

Three station multi functions bus bar making machine Structure and Components-5

Three station multi functions bus bar making machine Produced Busbar Samples

CNC Busbar Punching and Shearing Machine Produced Busbar Samples

bus bar various shapes and samples

Bus bar various shapes and samples

1.Sheared bus bar plate 2.Standing bend and twisted bus bar 3.Holes punched bus bar 4.U shape bending bus bar 5.Holes punched and knurling pressed bus bar 6.8.Punch and bend combination bus bar 7.Twisted bus bar

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